xTool-Recommended Materials and Parameters (Complete Version)
Updated Oct 17,2025
Updated Oct 17,2025

Laser welding using 1200W welder

Recommended materials for laser welding include: stainless steel, carbon steel, galvanized steel, aluminium, and brass.

The following settings are tested using a shielding gas supply of 15 L/min nitrogen. They apply to seam welding. For other welding types with different shielding gas supplies, please adjust and test the current settings to achieve the optimal results.

To set the parameters, select Advanced mode > Seam weld > Professional.

Stainless steel (304)

Note: The following settings are best applied to 304 stainless steel. For other types of stainless steel, please adjust and test the current settings to achieve the optimal results.

Set the following parameters for all situations.

Laser shutdown delay (ms)

150

Ramp up time (ms)

200

Ramp down time (ms)

200

Gas pre-flow time (ms)

200

Gas post-flow time (ms)

200

Feeding delay (ms)

200

Retraction length (mm)

15

Re-feeding delay (ms)

0

Re-feeding length (mm)

12

Set the following parameters based on material thickness and welding wire diameter. For stainless steel, please use stainless steel wire.

Material thickness (mm)

Stainless steel wire diameter (mm)

Laser power (%)

Scan width (mm)

Scan frequency (Hz)

Feeding speed (mm/s)

0.5

0.8

20

1.8

60

12

1

0.8

45

2

60

12

1

50

2

60

12

1.2

50

2

60

11

1.6

65

2

60

12

2

0.8

70

2

60

12

1

80

2

60

12

1.2

75

2

60

9

1.6

80

2

20

9

3

0.8

85

2

60

8

1

85

2

50

8

1.2

90

2

60

8

1.6

90

2

20

7

4

0.8

95

2

30

6

1

95

2

20

6

1.2

100

2

20

6

1.6

100

2

10

4

5

0.8

100

2

10

4

1

100

2

10

4

1.2

100

2

10

4

Carbon steel (Q235)

Note: The following settings are best applied to Q235 carbon steel. For other types of carbon steel, please adjust and test the current settings to achieve the optimal results.

Set the following parameters for all situations.

Laser shutdown delay (ms)

150

Ramp up time (ms)

200

Ramp down time (ms)

200

Gas pre-flow time (ms)

200

Gas post-flow time (ms)

200

Feeding delay (ms)

200

Retraction length (mm)

15

Re-feeding delay (ms)

0

Re-feeding length (mm)

12

Set the following parameters based on material thickness and welding wire diameter. For carbon steel, please use solid iron wire.

Material thickness (mm)

Solid iron wire diameter (mm)

Laser power (%)

Scan width (mm)

Scan frequency (Hz)

Feeding speed (mm/s)

0.5

0.8

24

1.8

60

12

1

0.8

50

2

60

12

1

55

2

60

12

1.2

60

2

60

10

1.6

70

2

60

10

2

0.8

70

2

60

9

1

75

2

60

9

1.2

80

2

50

8

1.6

85

2

50

8

3

0.8

90

2

60

8

1

90

2

40

7

1.2

90

2

50

6

1.6

95

2

40

6

4

0.8

95

2

30

5

1

100

2

20

6

1.2

100

2

20

5

1.6

100

2

10

5

5

0.8

100

2

10

4

1

100

2

10

3

Galvanized steel (DX51D)

Note: The following settings are best applied to DX51D Galvanized steel. For other types of Galvanized steel, please adjust and test the current settings to achieve the optimal results.

Set the following parameters for all situations.

Laser shutdown delay (ms)

150

Ramp up time (ms)

200

Ramp down time (ms)

200

Gas pre-flow time (ms)

200

Gas post-flow time (ms)

200

Feeding delay (ms)

200

Retraction length (mm)

15

Re-feeding delay (ms)

0

Re-feeding length (mm)

12

Set the following parameters based on material thickness and welding wire diameter. For galvanized steel, please use solid iron wire.

Material thickness (mm)

Solid iron wire diameter (mm)

Laser power (%)

Scan width (mm)

Scan frequency (Hz)

Feeding speed (mm/s)

0.5

0.8

24

1.8

60

12

1

0.8

50

2

60

11

1

55

2

60

12

1.2

60

2

60

10

1.6

70

2

60

10

2

0.8

70

2

60

9

1

75

2

60

9

1.2

80

2

50

8

1.6

85

2

50

8

3

0.8

90

2

60

8

1

90

2

40

7

1.2

90

2

50

6

1.6

95

2

40

6

4

0.8

95

2

30

5

1

100

2

30

5

1.2

100

2

20

6

1.6

100

2

10

5

5

0.8

100

2

10

4

1

100

2

10

4

1.2

100

2

10

4

1.6

100

2

10

3

Aluminium (1060)

Note: The following settings are best applied to 1060 Aluminium. For other types of Aluminium, please adjust and test the current settings to achieve the optimal results.

Set the following parameters for all situations.

Laser shutdown delay (ms)

150

Ramp up time (ms)

200

Ramp down time (ms)

200

Gas pre-flow time (ms)

200

Gas post-flow time (ms)

200

Feeding delay (ms)

200

Retraction length (mm)

15

Re-feeding delay (ms)

0

Re-feeding length (mm)

12

Scan width (mm)

2

Set the following parameters based on material thickness and welding wire diameter. For aluminium, please use aluminium wire.

Material thickness (mm)

Aluminum wire diameter (mm)

Laser power (%)

Scan frequency (Hz)

Feeding speed (mm/s)

1

1.2

50

60

11

1.6

55

60

10

2

1.2

70

60

10

1.6

75

60

10

3

1.2

100

20

10

1.6

90

30

7

4

1.2

100

20

3

1.6

100

20

3

Brass (H62)

Note: The following settings are best applied to H62 Brass. For other types of Brass, please adjust and test the current settings to achieve the optimal results.

Set the following parameters for all situations.

Laser shutdown delay (ms)

150

Ramp up time (ms)

200

Ramp down time (ms)

200

Gas pre-flow time (ms)

200

Gas post-flow time (ms)

200

Feeding delay (ms)

200

Retraction length (mm)

15

Re-feeding delay (ms)

0

Re-feeding length (mm)

12

Set the following parameters based on material thickness and welding wire diameter. For Brass, please use Tin brass wire.

Material thickness (mm)

Tin brass wire diameter (mm)

Laser power (%)

Scan width (mm)

Scan frequency (Hz)

Feeding speed (mm/s)

0.5

0.8

38

1.8

60

12

1

0.8

55

2

40

10

1

55

2

40

10

1.2

65

2

40

10

1.6

75

2

30

10

2

0.8

75

2

30

10

1

75

2

30

9

1.2

80

2

30

9

1.6

85

2

30

7

3

0.8

100

2

30

7

1

100

2

30

8

1.2

100

2

30

6

1.6

100

2

30

5

4

0.8

100

2

30

4

Handheld laser cutting using 1200W welder

Recommended materials for laser cutting include: stainless steel, carbon steel, galvanized steel, aluminium, and brass.

The supported thickness for each material is as follows:

Material

Thickness (H)

304 stainless steel

H ≤ 5 mm

Q235 carbon steel

H ≤ 5 mm

DX51D galvanized steel

H ≤ 5 mm

1060 aluminium

H ≤ 4 mm

H62 brass

H ≤ 3 mm

The following settings are tested on specific types of supported materials using a shielding gas supply of 1 MPa nitrogen or argon. They apply to all the supported materials listed above.

To set the parameters, select Advanced mode > Cut > Professional.

Laser power (%)

100

Laser shutdown delay (ms)

0

Ramp up time (ms)

200

Ramp down time (ms)

200

Gas pre-flow time (ms)

200

Gas post-flow time (ms)

200

Note: For other types of supported metals with different shielding gas supplies, please adjust and test the current settings to achieve the optimal results.

Handheld laser cleaning using 1200W welder

Recommended materials for laser cleaning include: stainless steel, carbon steel, galvanized steel, aluminium, and brass.

The following settings are tested on specific types of supported materials. For other types of supported metals, please adjust and test the current settings to achieve the optimal results.

To set the parameters, select Advanced mode > Clean > Professional.

Set the following parameters for all situations.

Laser shutdown delay (ms)

0

Ramp up time (ms)

200

Ramp down time (ms)

200

Scan frequency (Hz)

150

Gas pre-flow time (ms)

200

Gas post-flow time (ms)

200

Set the laser power based on material types and scan width.

Material

Scan width (mm)

Laser power (%)

304 stainless steel

5

15

10

15

Q235 carbon steel

5

15

10

25

A3 galvanized steel

5

15

10

20

1060 aluminium

5

30

10

40

H62 brass

5

25

10

30

Laser welding using 800W welder

Recommended materials for laser welding include: stainless steel, carbon steel, galvanized steel, aluminium, and brass.

The following settings apply to seam welding. For other welding types, please adjust and test the current settings to achieve the optimal results.

To set the parameters, select Advanced mode > Seam weld > Professional.

Stainless steel (304)

Note: The following settings are best applied to 304 stainless steel. For other types of stainless steel, please adjust and test the current settings to achieve the optimal results.

Set the following parameters for all situations.

Laser shutdown delay (ms)

150

Ramp up time (ms)

200

Ramp down time (ms)

200

Gas pre-flow time (ms)

200

Gas post-flow time (ms)

200

Feeding delay (ms)

200

Retraction length (mm)

15

Re-feeding delay (ms)

0

Re-feeding length (mm)

12

Set the following parameters based on material thickness and welding wire diameter. For stainless steel, please use stainless steel wire.

Material thickness (mm)

Stainless steel wire diameter (mm)

Laser power (%)

Scan width (mm)

Scan frequency (Hz)

Feeding speed (mm/s)

0.5

0.8

40

1.8

60

12

1

0.8

60

2

60

10

1

65

2

60

10

1.2

70

2

60

10

1.6

80

2

60

10

2

0.8

90

2

60

8

1

90

2

60

8

1.2

95

2

60

8

1.6

100

2

60

7

3

0.8

100

2

20

6

1

100

2

30

5

1.2

100

2

20

5

1.6

100

2

20

4

4

0.8

100

2

5

3

1

100

2

10

2

1.2

100

2

5

2

1.6

100

2

5

2

Carbon steel (Q235)

Note: The following settings are best applied to Q235 carbon steel. For other types of carbon steel, please adjust and test the current settings to achieve the optimal results.

Set the following parameters for all situations.

Laser shutdown delay (ms)

150

Ramp up time (ms)

200

Ramp down time (ms)

200

Gas pre-flow time (ms)

200

Gas post-flow time (ms)

200

Feeding delay (ms)

200

Retraction length (mm)

15

Re-feeding delay (ms)

0

Re-feeding length (mm)

12

Set the following parameters based on material thickness and welding wire diameter. For carbon steel, please use solid iron wire.

Material thickness (mm)

Solid iron wire diameter (mm)

Laser power (%)

Scan width (mm)

Scan frequency (Hz)

Feeding speed (mm/s)

0.5

0.8

45

1.8

60

12

1

0.8

65

2

60

10

1

70

2

60

10

1.2

75

2

60

10

1.6

85

2

30

10

2

0.8

90

2

30

8

1

90

2

30

8

1.2

90

2

20

8

1.6

95

2

30

6

3

0.8

100

2

20

6

1

100

2

20

5

1.2

100

2

10

5

1.6

100

2

20

4

4

0.8

100

2

10

3

1

100

2

5

2

1.2

100

2

5

2

1.6

100

2

5

2

Galvanized steel (DX51D)

Note: The following settings are best applied to DX51D Galvanized steel. For other types of Galvanized steel, please adjust and test the current settings to achieve the optimal results.

Set the following parameters for all situations.

Laser shutdown delay (ms)

150

Ramp up time (ms)

200

Ramp down time (ms)

200

Gas pre-flow time (ms)

200

Gas post-flow time (ms)

200

Feeding delay (ms)

200

Retraction length (mm)

15

Re-feeding delay (ms)

0

Re-feeding length (mm)

12

Set the following parameters based on material thickness and welding wire diameter. For galvanized steel, please use solid iron wire.

Material thickness (mm)

Solid iron wire diameter (mm)

Laser power (%)

Scan width (mm)

Scan frequency (Hz)

Feeding speed (mm/s)

0.5

0.8

45

1.8

60

12

1

0.8

65

2

60

10

1

70

2

60

10

1.2

75

2

60

10

1.6

85

2

30

10

2

0.8

90

2

30

8

1

90

2

30

8

1.2

95

2

20

8

1.6

95

2

30

6

3

0.8

100

2

20

5

1

100

2

20

5

1.2

100

2

20

5

1.6

100

2

10

4

4

0.8

100

2

10

2

1

100

2

5

2

1.2

100

2

5

2

1.6

100

2

5

2

Aluminium (1060)

Note: The following settings are best applied to 1060 Aluminium. For other types of Aluminium, please adjust and test the current settings to achieve the optimal results.

Set the following parameters for all situations.

Laser shutdown delay (ms)

150

Ramp up time (ms)

200

Ramp down time (ms)

200

Gas pre-flow time (ms)

200

Gas post-flow time (ms)

200

Feeding delay (ms)

200

Retraction length (mm)

15

Re-feeding delay (ms)

0

Re-feeding length (mm)

12

Scan width (mm)

2

Set the following parameters based on material thickness and welding wire diameter. For aluminium, please use aluminium wire.

Material thickness (mm)

Aluminum wire diameter (mm)

Laser power (%)

Scan frequency (Hz)

Feeding speed (mm/s)

1

1.2

65

60

10

1.6

70

60

12

2

1.2

100

30

10

1.6

100

30

10

3

1.2

100

5

3

1.6

100

5

2

Brass (H62)

Note: The following settings are best applied to H62 Brass. For other types of Brass, please adjust and test the current settings to achieve the optimal results.

Set the following parameters for all situations.

Laser shutdown delay (ms)

150

Ramp up time (ms)

200

Ramp down time (ms)

200

Gas pre-flow time (ms)

200

Gas post-flow time (ms)

200

Feeding delay (ms)

200

Retraction length (mm)

15

Re-feeding delay (ms)

0

Re-feeding length (mm)

12

Set the following parameters based on material thickness and welding wire diameter. For Brass, please use Tin brass wire.

Material thickness (mm)

Tin brass wire diameter (mm)

Laser power (%)

Scan width (mm)

Scan frequency (Hz)

Feeding speed (mm/s)

0.5

0.8

50

1.8

60

12

1

0.8

75

2

60

10

1

80

2

60

10

1.2

85

2

60

10

1.6

95

2

60

10

2

0.8

95

2

60

7

1

95

2

60

6

1.2

100

2

60

6

1.6

100

2

60

5

3

0.8

100

2

60

3

1

100

2

30

3

1.2

100

2

20

3

1.6

100

2

30

2


Handheld laser cutting using 800W welder

Recommended materials for laser cutting include: stainless steel, carbon steel, galvanized steel, aluminium, and brass.

The supported thickness for each material is as follows:

Material

Thickness (H)

304 stainless steel

H ≤ 4 mm

Q235 carbon steel

H ≤ 4 mm

DX51D galvanized steel

H ≤ 4 mm

1060 aluminium

H ≤ 3 mm

H62 brass

H ≤ 3 mm

The following settings apply to all the supported materials listed above. To set the parameters, select Advanced mode > Cut > Professional.

Laser power (%)

100

Laser shutdown delay (ms)

0

Ramp up time (ms)

200

Ramp down time (ms)

200

Gas pre-flow time (ms)

200

Gas post-flow time (ms)

200

Note: For other types of supported metals, please adjust and test the current settings to achieve the optimal results.


Handheld laser cleaning using 800W welder

Recommended materials for laser cleaning include: stainless steel, carbon steel, galvanized steel, aluminium, and brass.

The following settings are tested on specific types of supported materials. For other types of supported metals, please adjust and test the current settings to achieve the optimal results.

To set the parameters, select Advanced mode > Clean > Professional.


Set the following parameters for all situations.

Laser shutdown delay (ms)

0

Ramp up time (ms)

200

Ramp down time (ms)

0

Scan frequency (Hz)

150

Gas pre-flow time (ms)

200

Gas post-flow time (ms)

200

Set the laser power based on material types and scan width.

Material

Scan width (mm)

Laser power (%)

304 stainless steel

5

35

10

35

Q235 carbon steel

5

40

10

40

A3 galvanized steel

5

35

10

35

1060 aluminium

5

50

10

50

H62 brass

5

45

10

45

Preview
Was this page helpful?
1 out of 1 found this helpful
Help Ticket
Use this help ticket to submit your issue. We will respond within 1 business day
Submit a Ticket
Help Ticket
Use this help ticket to submit your issue. We will respond within 1 business day
Submit a Ticket
xTool Logo

Contact Us

🇺🇸+1 (888) 528-2293
Service Live Chat

Copyright © 2025 xTool All Rights Reserved.