How to Process on Curved Materials with xTool S1
Updated Jan 2,2025
Updated Jan 2,2025

Notes:

(1) Supported material thickness

xTool S1 supports different material thicknesses when working with different accessories. To process a material with curved surfaces, ensure that the overall height of the material does not exceed the supported material thickness.

Combinations of xTool S1 and accessories

Supported material thickness (H)

xTool S1

0 mm < H ≤ 42 mm

xTool S1 + slats

0 mm < H ≤ 34 mm

xTool S1 + honeycomb panel

0 mm < H ≤ 15 mm

xTool S1 + riser base

70 mm ≤ H ≤ 125 mm

xTool S1 + riser base + honeycomb panel

0 mm < H ≤ 99 mm

xTool S1 + riser base supporting conveyor feeder

15.5 mm ≤ H ≤ 133.5 mm

xTool S1 + riser base supporting conveyor feeder + honeycomb panel

0 mm < H ≤ 106.5 mm

(2) Supported curve

Please use a material with a smooth surface and gentle curves. Ensure that the angle between the tangent to the curve at any point and a horizontal line is no more than 15 degrees.

(3) Software requirement

Only XCS that runs on the computer supports the Laser curve mode. XCS that runs on mobile phones or iPads does not support the Laser curve mode.

STEP 1 Place the material

Open the lid of xTool S1, and place the material to be processed on the baseplate.
Note: When measuring the curved surface, the distance sensor touches the material surface by its probe. To ensure the stability of the material, you can use other objects to secure or support the material.

STEP 2 Open or create a project

You can open a project to start processing or create a new project. If you create a new project, you need to design patterns and set parameters from scratch.

Open a project

On the home screen of xTool Creative Space (XCS), click Open from computer. In the pop-up window, select a file of the xTool Creative Space Project (. xcs) type and click Open.
Note: The project file can contain information such as processing patterns, processing modes, and processing parameters. However, if the machine model, processing mode, or material thickness used in the project varies from the current situation, you need to reset the corresponding parameters.

Create a new project

On the home screen of XCS, click + New project.

STEP 3 Select the processing mode

(1) On the top of XCS, click the name of the current processing mode, and then select Curved material.
 
(2) Turn on or off Laser module position based on your need.
Note: If you turn on Laser module position, XCS will display the position of the laser module in real time. The red cross in the canvas indicates the laser module, and the coordinates of the laser module are shown near Laser module position.

STEP 4 Select the target processing area

(1) On the top of XCS, click the icon > Curve-measure.
 
 
(2) Move the laser module until the locating spot falls on the vertex in the top-left corner of the target processing area. Click Mark to mark it as vertex 1.
Tip: You can manually move the laser module or click the arrow buttons on the software to move the laser module. If you use software control, you can set the distance the laser module moves with each click of the arrow button through Distance.
 
(3) Move the laser module again until the locating spot falls on the vertex in the bottom-right corner of the target processing area. Click Mark to mark it as vertex 2. And the area marked will appear on the square at the right corner. Then click Next.

STEP 5 Set the measurement density

(1) XCS provides recommended measurement density based on the size of the marked area. You can adjust the measurement density as needed.
Tip: The more rows and columns, the higher the measurement density, the more precise the model, and the longer the measurement time.
 
(2) Click Start measuring, and the laser module will measure the height of each point on the selected surface. You can see the measurement progress on XCS.
 
(3) After the measurement is complete, XCS generates a model.
  • You can rotate and view the model by dragging it with the mouse.
  • You can also adjust the Smoothness and Tension of the model to make it closer to the actual object.
 
(4) Click Done. The selected and measured area is displayed normally on the canvas, while the other area becomes grey.

STEP 6 Design objects for processing

Note: The gray area on the canvas is an unmeasured area. Do not place processing elements in this area.
(1) Use the tools to the left side of the canvas to create objects. You can import images, insert shapes, enter text, or draw vector graphics.
Note: XCS supports importing the following image formats: SVG, DXF, JPG, JPEG, PNG, BMP, etc.
 
(2) Select the objects to further edit them using the tools above the canvas.

STEP 7 Set parameters for processing

Select objects on the canvas. On the right side of XCS, set parameters for the selected objects.
Note: You need to set parameters for every object. A missed object may fail to be processed. The parameters that can be set for bitmap objects and vector objects are different. You can select multiple objects of the same type and set parameters for them at once.

STEP 8 Preview the processing area

You can preview the processing area on the material by framing. Framing means laser dots walk along the border of the processing objects on the material. Take the following steps to start framing:
(1) In the bottom-right corner of the software, click the icon next to the Framing button to set the speed for framing.
Note: You can tap the arrow buttons to control the movement of the laser module. The other three parameters allow you to configure how the laser module moves with every tap on an arrow button. XY speed (mm/s): The moving speed of the laser module in X and Y directions. 
XY distance (mm): The moving distance of the laser module with each click on an XY arrow button. Z distance (mm): The moving distance of the laser module with each click on a Z arrow button.
 
(2) Close the lid of xTool S1, and then click Framing in the software. Press the button on xTool S1 to start framing. The laser spot will move along the boundary of the processing pattern on the material, so that you can preview the processing area.
 
(3) After you confirm that the processing area is proper, click Framing completed in XCS. If the area is not ideal, you can adjust the material position or adjust the element positions in the software, and then preview the processing area again.

STEP 9 Start processing

(1) In the bottom-right corner of the software, click Process.
 
 
(2) Preview the processing pattern and path.
On the bottom-left corner, click the button, and XCS will show you the processing path.
 
 
(3) In the upper-right corner of XCS, click Start.
 
(4) Close the lid of xTool S1. Then, press the button on xTool S1 to start processing.
Preview
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