Tackle Wrapped Edges or Deformed Patterns in Blade-Cutting
Updated Aug 30,2024
Updated Aug 30,2024

Issue description

  • If you encounter wrapped edges or deformed patterns while processing materials in blade-cut mode, refer to this guide for troubleshooting advice.

 

How to fix it

#1 Adjust the processing parameters

  1. Check if processing parameters are appropriate.
  2. If not, adjust the processing parameters.
    - For built-in materials, it is wise to select recommended parameters according to your to-be-processed material.
    - For non-built-in materials, establish optimal parameters through trial and error.
  3. If this does not resolve the issue, proceed to the next step.

 

#2 Replace the worn-out blade

  1. Check if the blade is dull as a result of wear and tear.
  2. If so, please replace it with a new one.
  3. If this does not resolve the issue, move to the next step.

 

#3 Clean the dirty blade

  1. Check for any foreign objects or accumulated dirt from prior use.
  2. If so, please clean the blade thoroughly.
  3. If the issue persists, proceed to the next step.

 

#4 Secure the baseplate

  1. Check if the baseplate is securely in place.
  2. Ensure that M1’s baseplate is properly screwed in to prevent materials from shifting on an unstable baseplate, which can result in wrapped edges or deformed patterns after blade cutting.
  3. If this is not the case, proceed to the next troubleshooting step.

 

#5 Use/Replace the cutting mat

  1. Check if the adhesive strength of the cutting mat is adequate to affix in-place materials.
  2. If the adhesive strength of the cutting mat is insufficient to cling to materials due to wear and tear, please substitute it for a new cutting mat with strong adhesive strength.
  3. Ensure the cutting mat in use is suitable for the materials being processed. Unsteady materials or cutting mats can lead to wrapped edges or deformed cut patterns.
  4. If this is not the case, proceed to the next step.

 

#6 Inspect the laser module

  1. Since an unsteady processing module may lead to wrapped edges or deformed patterns, inspect if the laser module (refer to the image below) is wobbling by gently shaking it up and down with your hands.
  2. If it wobbles, contact xTool Customer Service at support@xtool.com for further diagnosis, with a video of the wobbling module and M1's serial number (SN). Refer to the image below for the location of the SN.
  3. If this is not the case, continue to the next troubleshooting step.

 

#7 Inspect the X-axis gantry

  1. As a shaky X-axis gantry (refer to the image below) may induce wrapped edges or deformed patterns, inspect if the X-axis gantry is wobbling by gently shaking it up and down with your hands.
  2. If it wobbles, contact xTool Customer Service at support@xtool.com for further diagnosis, with a video of the wobbling X-axis gantry and M1's serial number (SN). Refer to the image below for the location of the SN.
  3. If this is not the case, continue to the next troubleshooting step.

 

#8 Replace the tiny-line patterns

  1. Given the thickness and width of the blade, when it cuts fine-line patterns, as it exerts a force on the material, material warping or pattern deformation may occur as a result of the compression.
  2. This is especially the case when the blade is carving intricate designs with lines smaller than 5x5mm. In simple terms, when incising a 2mm diameter circle, M1’s blade may result in a deformed circle.
  3. Hence, to mitigate compression effects, it is recommended to reduce the processing speed, or simply replace tiny-line patterns for better results.
  4. If the steps above do not resolve the issue, please contact our Customer Service team for further assistance via email at support@xtool.com.

 

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